Behind the Scenes: How Halo Hair Extensions are Made


Halo hair extensions are a revolutionary approach to hair enhancement, offering instant length and volume with minimal effort. These extensions are unique because they do not require clips, glue, or weaves to attach to your natural hair. Instead, they rely on a transparent wire that is fitted to your head size, and your own hair is used to cleverly cover the wire, making the extensions blend seamlessly.

But have you ever wondered how these transformative hair accessories are created? How do they go from raw materials to the beautiful, shiny, natural-looking hair extensions that you can effortlessly attach to your own hair? In this article, Sittingpretty will pull back the curtain and take you on a fascinating journey behind the scenes of the production process of halo hair extensions. Get ready for a deep dive into the world of hair extension manufacturing!

Sourcing the Hair

The type of hair used significantly influences the quality of the best halo hair extensions. Generally, these extensions are made from two types of hair – human hair and synthetic hair.

  1. Human Hair: The best halo hair extensions made from human hair offer a natural look and versatility. They can be styled, colored, and heat-treated like natural hair, resisting damage.
  2. Synthetic Hair: These extensions are made from blended synthetic fibers. While they typically can’t withstand heat styling and don’t last as long as human hair extensions, advancements have improved their look and feel, making them more resilient to some styling.

Sourcing the Hair and Ethical Considerations

The sourcing of hair for extensions is a meticulous process. Human hair used in quality extensions is often sourced from countries like India, China, and parts of Eastern Europe where long, untreated hair is donated or sold by individuals.

Ethical sourcing is crucial in this industry. This ensures that the hair used is not only of high quality but also that it’s obtained in a fair, transparent, and consensual way. Ethical suppliers ensure that the individuals from whom the hair is sourced are treated fairly and compensated adequately.

When choosing your halo hair extensions, it’s a good idea to research the company’s sourcing practices. Companies that prioritize ethical sourcing will usually be transparent about their process and often display certifications to prove their commitment to ethical practices. By choosing ethically sourced extensions, you can feel confident and proud of your purchase, knowing that it supports fair trade practices.

Sorting and Grading the Hair

Once the hair is sourced, it undergoes a rigorous sorting process. This involves categorizing the hair based on several key parameters:

  1. Length: Hair strands are grouped together based on their lengths. This ensures consistency in the final product, as each set of halo hair extensions is designed to offer a uniform length.
  2. Color: The hair is sorted according to its natural color. This step is vital as it helps to minimize the amount of processing needed to achieve the desired shade in the final product, thereby preserving the quality of the hair.
  3. Quality: The quality of the hair is assessed, considering factors like the healthiness of the strands, whether the cuticles are intact and aligned in the same direction (known as ‘remy’), and if the hair is virgin (untreated and not previously colored or chemically processed).

Hair Grading System

The grading system for hair extensions is a scale used by manufacturers to categorize the quality of the hair. The grade of hair is typically represented by a number, such as 5A, 6A, 7A, etc. The higher the number, the higher the quality of hair.

However, it’s important to note that the hair grading system is not standardized across the industry, and what constitutes a specific grade can vary between manufacturers.

High-grade hair is typically healthy, remy, virgin hair that has been minimally processed. This hair tends to last longer, look more natural, and feel silkier. It is also less likely to tangle or shed, making it a more desirable, albeit more expensive, option.

Knowing the sorting and grading process allows you to understand the meticulous care taken to ensure the high quality of your halo hair extensions, promising a natural look and feel that can be customized to your preference.

Sanitizing and Dyeing the Hair

Sanitation Process

After the hair is sorted and graded, it undergoes a thorough sanitation process. This step is crucial for ensuring that the hair is clean, safe, and ready for use. The sanitation process involves a series of washes, which might include the use of gentle detergents and deep conditioning treatments. This not only ensures cleanliness but also helps to maintain the health and lustre of the hair. All traces of dirt, pollutants, and potential allergens are effectively removed during this process, ensuring that the final product is hygienic and safe for use.

Dyeing Process

The next step in the production of halo hair extensions is dyeing the hair. This is a meticulous process that requires a skilled touch, as it’s crucial to maintain the integrity of the hair while achieving the desired color.

The hair is gently bleached to lift its natural color, before depositing the new color. The process can be repeated several times, especially for lighter shades, but care is taken to ensure the hair isn’t overly processed or damaged.

Different colors are achieved by mixing various base colors. The mixture is carefully adjusted until the desired shade is achieved. In the case of multi-tonal extensions, the hair may be hand-painted or treated with different techniques to create a dynamic, natural-looking color.

Once the dyeing process is completed, the hair is conditioned and rinsed thoroughly to ensure that the color is locked in and the hair is left shiny and healthy. The end result is beautifully colored halo hair extensions that are ready to add a pop of color and volume to your natural hair.

Constructing the Halo Extensions

Creating the Hair Wefts

Once the hair has been sorted, sanitized, and dyed, it’s ready to be transformed into the hair wefts that make up the halo hair extensions. Wefts refer to the top edge of the extensions where the hair strands are securely attached.

The hair strands are first aligned in the same direction to mimic the natural alignment of hair on the scalp. This also ensures that the hair extensions are less likely to tangle.

There are various methods to secure the hair into wefts, but the most common ones are sewing or bonding. In the sewing method, the hair is machine-sewn or hand-sewn into a weft. In the bonding method, a strong adhesive is used to bond the hair together at one end. Both methods aim to ensure that the hair is secure and the weft is robust and durable.

Attaching the Halo Wire

The unique feature of halo hair extensions is the invisible wire or halo that is attached to the weft of hair. This wire, which is typically made from a clear, strong nylon thread, is carefully attached to either end of the weft.

The halo wire is fully adjustable to ensure a perfect fit for everyone. It’s designed to sit about an inch to three inches from your hairline when worn, resting comfortably on your head like a halo, hence the name.

After the wire is attached, the halo hair extension is complete. It can be straightened, curled, or styled in any way you wish, just like your natural hair, and is ready to be worn, offering an effortless, damage-free way to add volume and length to your hair.

Quality Control and Packaging

When we discuss the making of halo hair extensions, we can’t overlook the critical aspects of quality control and packaging. These final stages of the production process not only ensure a top-notch product reaches you but also contribute significantly to your overall experience.

Quality Control Measures

The journey of a halo hair extension isn’t complete without stringent quality control measures. It’s these checks and balances that ensure every strand of hair meets the highest industry standards.

  1. Raw Material Inspection: Each lock of hair, before being integrated into the halo extension, undergoes a comprehensive quality inspection. This scrutiny ensures that the hair meets critical criteria like texture consistency, strength, and color uniformity.
  2. Manufacturing Process Checks: The quality control doesn’t stop at the inspection of raw materials. As the halo extension comes to life, multiple checks take place throughout the manufacturing process. Every production step is carefully monitored to leave no room for error.
  3. Final Product Inspection: The last but equally vital step is the final inspection. Here, the fully-assembled halo extension is meticulously examined for any possible imperfections. This assures that each product delivered to the market is flawless and ready to transform someone’s look spectacularly.

Packaging Process

After ensuring the impeccable quality of the halo hair extensions, the next crucial stage is packaging. This process isn’t merely about putting the product in a box; it’s about preparing the extension for its journey, protecting it from potential damage, and presenting it appealingly.

  1. Protective Packaging: To protect the halo extension during transit, it’s placed in a special protective sleeve. This sleeve helps to maintain the form and smoothness of the extension until it reaches its new owner.
  2. Quality Assurance: To reinforce the customer’s confidence, many companies include a quality assurance card in the package. This card serves as proof that the extension has successfully passed all quality checks.
  3. Ready for Shipment: Once securely packed and verified, the halo extension is placed into a sturdy and often stylish box. This box not only ensures the product’s safety during shipment but also contributes to the aesthetic appeal of the unboxing experience.
  4. Final Touch: To make the package more personal, some manufacturers also include a thank-you note or a guide on how to care for the halo extension. This thoughtful inclusion often enhances the overall customer experience.

It’s in these intricate steps of quality control and packaging that halo hair extensions are truly completed, reflecting the industry’s dedication to delivering high-quality, beautiful products that bring joy to every wearer.

Ongoing Research and Development

As we continue to peek behind the scenes of halo hair extensions production, it’s essential to highlight the relentless drive for improvement and innovation. The industry is consistently pushing boundaries, pioneering novel techniques, and upholding sustainable practices.

Continuous Improvement Process for Halo Hair Extensions

The world of halo hair extensions is one that thrives on the spirit of continuous improvement. There’s an unwavering commitment to perfecting every aspect of the product, from the quality of hair to the comfort of the invisible wire.

  1. Regular Feedback Analysis: Manufacturers often rely on customer feedback to identify areas for improvement. Your experiences and opinions play a crucial role in shaping the future designs of halo hair extensions.
  2. Collaboration with Hair Professionals: By working closely with hair stylists and professionals, manufacturers can better understand the evolving needs and trends in the industry. This collaboration allows them to innovate and refine their products to meet the latest demands.
  3. Rigorous Testing: New designs and enhancements undergo rigorous testing before they’re launched. These tests ensure that any improvements made to the halo hair extensions uphold the high-quality standards the industry sets.

Ongoing Innovations in the Field

The landscape of halo hair extensions is ever-evolving, with new technologies and sustainable practices shaping its future.

  1. Sustainable Practices: With growing awareness about environmental conservation, many manufacturers are turning towards eco-friendly methods. This includes using responsibly sourced hair, adopting less wasteful production processes, and utilizing recyclable packaging materials.
  2. Technological Advancements: From advanced color-matching technologies to improve the blending of extensions with natural hair, to innovative manufacturing techniques that enhance durability, technology is playing a pivotal role in propelling the industry forward.
  3. Customization: The future of halo hair extensions also sees a surge in personalization. Advancements like 3D scanning technologies are being explored to create extensions that are perfectly tailored to fit each individual’s head shape and hair density.
  4. Improved Comfort: Research is also focused on creating lighter, more comfortable halo extensions. Innovations in materials used for the invisible wire aim to make it almost imperceptible while ensuring it holds securely.

In this journey of continuous improvement and innovation, the halo hair extension industry is committed to delivering products that not only make you look good but also feel good, while concurrently making a positive impact on our environment. This dynamic blend of art, science, and sustainability ensures that you are investing in a product that’s designed for the future.


In closing our behind-the-scenes tour, remember the extensive process behind each pair of halo hair extensions. From selecting quality hair strands to meticulous quality checks and continuous innovation, each step embodies dedication and expertise. This understanding deepens our appreciation for the craftsmanship and attention to detail involved and informs us as consumers, enabling conscious choices and support for sustainable brands. When buying halo hair extensions, remember this journey and the passion for quality and improvement that fuels it. It’s not merely about added length and volume; it’s an investment in a product crafted with artistry, precision, and innovation. We hope this insight enriches your appreciation for these transformative extensions.